Annual Report 2001
CEO Review
Introduction
The financial year ending 30 June 2001 has
been a significant year for the company and a number of milestones
have been achieved:
-
Takeover of BHP’s platinum interests in Zimbabwe.
-
Securing finance for the Ngezi/SMC Project in the form
of a US$30 million direct investment in Hartley Management
Company (Private) Limited ("HMC") (the project
company) by Impala Platinum Holdings Limited ("Implats"),
plus a US$30 million project loan to HMC by Absa Bank Limited
("Absa").
-
Signing of the Framework Agreement with the Government
of Zimbabwe providing the Project with acceptable fiscal
legislation for foreign investment.
-
Commencement of the development of the Ngezi/SMC Project
with the start of construction of the Ngezi to Selous Road
and the Ngezi Platinum Mine, along with the re-commissioning
of the surface processing facilities at the Hartley Platinum
Mine, now named the Selous Metallurgical Complex ("SMC").
-
Introduction of strategic investors in the company in
the form of Implats and Absa.
Takeover of BHP Platinum Assets in Zimbabwe
In January 2001 Zimplats acquired BHP’s 67%
interest in the Hartley Platinum Joint Venture, and its 61.3%
interest in the Mhondoro Platinum Joint Venture, for a nominal
amount. Zimplats, through its subsidiary company HMC took
over management of the Hartley Platinum Mine at the end of
January 2001.
HMC continued the care and maintenance programme
from February 2001 until May 2001 when the recommissioning
of the SMC facilities commenced.
Project Funding
US$60 million project funding has been secured.
The development cost is now expected to be US$54 million,
leaving a balance of US$6 million funding to cover cost overruns
or start-up delays.
Implats invested US$30 million in HMC, in
return for new shares issued equating to a 30% equity stake
in the enlarged share capital.
Absa has approved and committed, pending
finalisation of peripheral documentation and conditions, to
provide HMC with a US$30 million project loan. Broad terms
of the loan are that it is repayable in four equal 6 monthly
instalments, the first repayment being due 6 months after
the last drawdown date.
The Ngezi/SMC Project ("The Project")
The Project is owned and managed by Hartley
Management Company (Private) Limited, (70% Zimplats, 30% Implats).
The Project is the first phase of
Zimplats’ development of its resources and commenced in April
2001 with the start of construction of the Ngezi to Selous
Road, the Ngezi Platinum Mine and the re-commissioning of
the SMC. The SMC is scheduled to be operational in November
2001,and the construction of the Ngezi Platinum Mine will
be complete in November 2001.
The Ngezi to Selous Road will be ready to
carry the first road trains of ore from Ngezi Platinum Mine
to the SMC in early December 2001. Thereafter production at
the Ngezi Platinum Mine should build up to its design capacity
of 183,000 tonnes of ore per month by May 2002.
The recommissioning of the SMC will be in
two stages. The smelter will only come into operation after
the mill and concentrator have operated at their design capacity
for an acceptable period, and the required quantity and quality
of concentrate feed is assured. In the interim period prior
to the smelter start-up, Implats has agreed to receive concentrate
from HMC instead of converter matte.
Initial revenue from the concentrate, and/or
matte sales is expected to be received in February 2002, with
planned revenue streams accruing to HMC by mid 2002.
Zimbabwe has a long history of mining and
possesses a very good skills base. As a consequence, an excellent
team under General Manager, Mike Houston, has been recruited.
The management team is also supported by Implats which provides
advice and training facilities.
The name of the company is being changed
to Makwiro Platinum Mines (Private) Limited. Makwiro is the
name associated with the district around the SMC and Hartley
Platinum Mine and the name change signifies the fresh start
to operations including the Ngezi Platinum Mine.
Government Facilitation
The Government of Zimbabwe played a significant
role in assisting with the takeover of the BHP platinum assets
in Zimbabwe. It released BHP from all its obligations and
undertakings given in terms of the original Hartley Platinum
Project Mining Agreement. This facilitated the purchase of
the BHP assets by Zimplats.
The Government has also facilitated the securing
of the new foreign investment in the Ngezi/SMC Project through
the provision of an acceptable fiscal regime based on the
existing Mining Agreement between the Government and the Zimplats
Group, and the new fiscal legislation for the mining industry.
To the extent that the new fiscal legislation for the mining
industry does not meet all the requirements of new foreign
investors, Zimplats is permitted to use the fiscal provisions
of the Hartley Platinum Project Mining Agreement (HPPMA).
The road trains to be used to transport ore
from the Ngezi Platinum Mine to the SMC exceed the normal
limitations imposed for road transport in Zimbabwe. The Ministry
of Transport has reviewed the specifications of the road train
vehicles and their proposed operating procedures and has enacted
specific regulations for their operation on the Ngezi to Selous
road.
Change in Controlling Shareholder
Delta, having satisfied itself that Zimplats
had secured funding for the Ngezi/SMC Project, reduced its
shareholding in the company from 51.05% to 21.05%. The 30%
equity was purchased by Impala Platinum (Zimbabwe) (Proprietary)
Limited, a South African company owned by Implats (51%) and
Absa (49%).
The corporate ownership structure is now
as follows:
Impala Platinum Holdings Limited (Implats)
The investment in Zimplats and HMC by Implats,
the world’s second largest platinum producer, has secured
for the company the skills and expertise in PGM production
that will assist in ensuring the success of the first phase
development named the Ngezi/SMC Project.
In addition to providing 50% of the project
development costs, the presence of Implats provided Absa with
additional comfort to also invest in Zimplats and provide
a US$30 million loan facility to HMC.
Implats has appointed three senior executives
to the HMC board who provide Zimplats with considerable experience
and expertise in the platinum industry. Implats is also facilitating
the exposure of HMC management to the various Implats operations.
This will enable HMC management to assimilate the successful
operational practices employed by Implats and to introduce
them at HMC.
Impala Refining Services Limited has provided
Zimplats with a favourable Offtake Agreement, which includes
a metal financing facility that reduces the quantity of working
capital required by HMC. The Offtake Agreement provides for
Impala Refining Services Limited (IRS) to purchase the smelter
matte from HMC. It should be noted that it is not a toll refining
agreement.
Implats has made a valuable contribution
to the process of re-commissioning the SMC, including variations
to the Offtake Agreement, in order to ensure potential bottlenecks
are either removed or identified early.
Objectives for Coming Year
With regard to the Ngezi/SMC Project, the
following is a summary of the objectives for the coming year:
-
Achieving full production rates of 183,000 tonnes per
month of ore and 2.3 million tonnes per month of waste at
the Ngezi Platinum Mine.
-
Achieving the budgeted grade from the Ngezi Platinum Mine.
-
Keeping operating costs within budget and implementing
measures to reduce operating costs.
-
Achieving full production rates at the SMC: mill and concentrate
2.2 million tonnes of ore per annum, smelt 93,000 tonnes
of concentrate per annum, and export 3,100 tonnes of matte
per annum to Impala Refining Services Limited.
-
To ensure full recoveries at the SMC so that the 3,100
tonnes of matte exported contains 98,000 oz of platinum,
82,000 oz of palladium, 8,000 oz of rhodium, 12,000 oz of
gold, 1,300 tonnes of nickel, and 1,000 tonnes of copper.
-
Review and ensure full implementation of the company’s
health, safety, and environment policies, ensuring they
comply with international mining best practices.
-
Review and update the company’s security policies.
-
Implement training policies and procedures to ensure necessary
skills are available for the mining and processing operations
of the company.
-
Implement an effective HIV/Aids awareness programme for
all company employees.
-
Implement and maintain safety procedures and awareness
on the Ngezi to Selous highway to reduce the potential for
accidents involving the haulage vehicles using the road.
With regard to the further development of
Zimplats’ other resources, to progress the feasibility studies
of phases two and three.
Future Development
The immediate focus for Zimplats and HMC
is the successful implementation of the Ngezi/SMC Project
first phase development.
On completion of the first phase development,
Zimplats will pursue the development of its other mineral
assets which form one of the largest undeveloped PGM resources
in the world. As such, it has the potential to significantly
expand its annual production of PGMs and base metals. The
existing excellent facilities at the SMC and the establishment
of the Ngezi Platinum Mine will almost certainly result in
future expansions occurring at these sites.
The second phase of development is
expected to be the construction of a ±2 million tonne per
annum concentrator at the Ngezi Platinum Mine. This will reduce
the 2 million tonnes of ore transported from Ngezi to Selous
to ±90,000 tonnes of concentrate.
The Ngezi concentrator will release the existing
concentrator at the SMC to process ore from other sources.
By that time, the intention is to have completed the feasibility
study on recommissioning the underground mine at Hartley Platinum
Mine, including appropriate trial mining. It is anticipated
that the underground mine may be able to produce up to 800,000
tonnes of ore per annum. This production level was achieved
during the mine’s former period of operation (under BHP) and
it is expected that the mine will again be able to meet these
output levels, and to be able to do so profitably after it
is re-configured with new mining methods and equipment.
A further 1.4 million tonnes of ore per annum
is planned to be obtained from an opencast mine near the northern
closure of the Hartley Geological Complex at Darwendale, fairly
close to (about 15km) the SMC, that will be developed on Zimplats’
Selous tenements. The opencast mine will be very similar to
that at the Ngezi Platinum Mine.
The power rating of the smelter will be increased
from 12 MW to 19 MW in order to handle the extra concentrate
from the new concentrator at Ngezi. In addition, once planned
processing levels are achieved, further supplies of concentrate
will be sought to fully utilise processing capacity.
When production of matte reaches 6,200 tonnes
per year, it is believed that the base metal refinery (at
the Selous Metallurgical Complex) could be re-commissioned.
The processing procedure is to be modified in order to shorten
the period that PGMs are retained within the refinery and
a cost/benefit analysis will be required to ensure that the
refinery adds value.
The second phase of development is envisaged
to be implemented over the next 5 years, provided economic
conditions remain conducive to expansion.

The third phase of expansion is expected
to be the doubling of the capacity of the concentrator at
Ngezi together with the commencement of room and pillar underground
mining in addition to the opencast mining.
Further expansion of the smelter at the SMC
is envisaged through the installation of a second furnace
and a third converter.
The third phase development is expected to
be complete within 10 years. The introduction of Implats and
Absa as strategic investors may accelerate the development
of the second and third phases as described above, assuming
PGM prices are at an appropriate level.

Appreciation
The progress achieved by Zimplats during
the past year was made possible through the support given
to management by the Zimplats board of directors, past and
present, the Government of Zimbabwe, and shareholders.
On behalf of management I thank directors,
government officials and shareholders for their assistance
and encouragement. My personal thanks go to management and
staff for their hard work and commitment.
Conclusion
Zimplats has entered an exciting new era.
The company has expanded its activities from being primarily
exploration, to include mining and mineral processing. The
numerous future opportunities are driving the management of
the company towards further investment and development.
We have chosen to take a long-term view of
Zimbabwe and the PGM industry and believe that Zimplats is
well positioned to succeed in its objective to benefit all
stakeholders.
Roy Aubrey Pitchford
Managing Director
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